Custom Sheet Metal Fabrication
Tirapid is your one-stop shop for all your custom sheet metal fabrication needs. We can help you with every step, from design to prototyping to full production. Our state-of-the-art facilities and experienced team allow us to take on projects of any size or complexity.
So whether you need a prototype or a million units, we are here to help. So please get in touch with us today for all your custom metal fabrication needs.
Custom Sheet Metal Services Options
In custom sheet metal fabrication, the process of cutting is fundamental. High-speed laser cutting, water jets, and plasma torches are all used to make the necessary cuts in the metal. This is usually done with a computer numerical control or CNC machine. The automated technique is much more precise than manual cutting, and it also is a lot faster. A 4000w fiber laser can cut through 6mm mild steel at a 16m/min rate.
Sheet metal fabrication bend processes include air bending, bottom bending, and coining. In air bending, a punch presses down on the metal, forcing it to take the desired shape. The advantage of this method is that it can be used for large production runs and complex parts. Bending is done to create the finished curves and 3D shapes in sheet metal. For bending, high-quality CNC machines are used to make the bends precise.
Punching is a process where holes or shapes are cut out of the metal. Specialized machines called turret presses, or punch presses are used for this purpose. The machine has a die with the negative shape of the hole or shapes that need to be cut out. When the die comes down, it punches through the metal and cuts out the desired shape. For metal plate fabrication, the cutting process mustn’t damage the surrounding metal.
In welding, two pieces of metal are fused by heating them until they melt and then cooling them to solidify as one piece. Many types of welding include MIG welding, tig welding, plasma cutting, etc. For custom sheet metal fabrication, the welding technique will depend on the type of metal being used and the desired outcome. Tirapid only uses the highest quality welding machines so that you can be sure that your products will be of the best possible quality.
Fastening is the final process in custom sheet metal fabrication, and it is used to join two or more pieces of metal together. This can be done using screws, bolts, and rivets. This creates a stronger connection between the two pieces of metal and a uniform surface finish. To enhance the strength of the connection, metal gussets can be used. Also, the use of sealants can prevent corrosion.
Custom sheet metal is available in various surface finishes, including Sheet metal powder coating, Sheet metal painting, oxide aluminum, manganese phosphating, screen printing on aluminum, laser marking service， and pad printing.
All kinds of surface treatment quality meet ISO9001 certification, comply with ROHS
Custom Sheet Metal Fabrication Material Options
Tirapid provides you with the manufacture of various sheet metal materials, which can process sheet metal parts of different structures, and the material processing thickness is within 6mm, meeting fast delivery, and low cost.
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The galvanized sheet can be directly processed and used without washing and phosphating. It is better than carbon steel for corrosion and rust prevention. Tirapid caters to custom sheet metal fabrication of various galvanized sheets. For instance, round pan electrical box, Outdoor Electric Box, front fender panel, and Air conditioner bracket.
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Custom Stainless Steel Sheet Metal FabricationStainless steel commonly used material grades include SUS201, SUS301, SUS304, 316L, etc. Usually selected by mechanical engineers for custom sheet metal parts with higher requirements and a stricter appearance. Such as stainless steel boxes, stainless steel electrical boxes, electrical housing, custom sheet metal box, car refrigerator, etc.
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Carbon Steel Sheet Metal ManufacturingCarbon steel parts usually must be used after surface treatment such as powder spraying, painting, and phosphating. Carbon steel has excellent processing properties, and it is possible to make custom sheet metal parts for various structures, such as aftermarket automotive parts, medical device enclosures, instrument housing, sheet metal case, etc.
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Custom Aluminum Sheet Metal FabricationAluminum is lighter, corrosion-resistant, and has better processing performance. Aluminum is more elastic and more suitable for parts with tensile structures. Tirapid provides you with the most professional engineering design services. Aluminum sheet metal processing parts include photography equipment, outdoor projector, aluminum auto parts, similar to OKW enclosures, etc.
Advantages of Custom Sheet Metal Fabrication
- Rich processing options, according to your design, on-demand processing.
- The design is more flexible, and you can modify your design according to your needs in case of emergencies.
- It is easy to make large batches or small batches, and the quantity can be adjusted according to your needs.
Application Field
Some of the most common sheet metal products manufactured through fabrication include custom sheet metal enclosures, sheet metal brackets, flat metal brackets, external metal brackets, custom sheet metal boxes, large sheet metal boxes and sheet metal boxes with flanges, and equipment enclosures.
However, this is only a small sample of the many different types of components that can be manufactured through sheet metal fabrication. Medical, agricultural, automotive, and military, consumer goods, and appliance applications also require specific types of sheet metal products that can only be provided by specialized manufacturing companies.
Why Choose Us
Exceptional Customer Service
At Tirapid, we understand that the key to a successful business relationship is communication. Our professional and knowledgeable staff is always available to answer your questions or address your concerns.
Rich Experience
With over ten years of experience in the sheet metal fabrication industry, Tirapid has the knowledge and expertise to handle any project, big or small. We have completed thousands of projects for various clients.
Quality Assurance
Passed ISO9001:2015 quality certification.The cornerstone of Tirapid’s success has been our unwavering commitment to quality. Our goal is to provide our customers with high-quality products and services. We continually strive to improve our processes and procedures to meet this goal.
Certified Professionals
All of our employees are highly trained and certified professionals. We believe our team is the best in the business and are confident they will provide you with the highest level of service possible. We are confident that you will be satisfied with our services.
On-time Delivery
We understand that our customers’ time is valuable, and we strive to deliver all products on time. In the unlikely event of a delay in your order, you can rest assured that our customer service team will keep you informed every step of the way.
Instant Quotes
Need a quote fast? No problem! Tirapid offers instant online quotes for many of our most popular products and services. Fill out our easy-to-use form, and you’ll receive your quote within minutes.
Custom sheet metal fabrication involves taking a piece of sheet metal and forming it into a specific shape or design. This can be done through various methods, and metal fabrication techniques including laser cutting, stamping, punching, bending, welding, and sheet metal assembly. Sheet metal can be made from various materials, including aluminum, steel, brass, galvanized sheet, and copper.
Unlike traditional sheet metal shops, custom sheet metal fabricators can create one-of-a-kind pieces designed specifically for your project. This means you can get precisely what you want rather than settling for a “close enough” option. Strict attention to detail is crucial in custom sheet metal fabrication, as even the slightest imperfection can ruin the final product.
There are different reliable types of sheet metal fabrication techniques that you can use. These processes will ensure the production of high-quality products. The common types of sheet metal fabrication include:
· Sheet Metal Stamping
This process involves using dies and tools to convert flat sheet metal into different shapes. The process creates a negative impression of the desired shape on a die. Afterwards, a metal sheet is placed over the die, and a stamping press is used to apply pressure to the die. This pressure transfers the negative impression onto the sheet metal, resulting in the desired shape.
· Sheet Metal Bending and Forming
Regarding custom sheet metal fabrication, bending and forming are two of the most commonly used processes. This is because they’re relatively simple and versatile and can be used to create various shapes. Bending is typically done using a press brake, which bends the sheet metal to the desired shape. On the other hand, forming is done using various tools, including hammers, dies, and jigs.
· Tube Bending and Formation
Tube bending and formation is a type of sheet metal fabrication used to create tubular shapes. This process is similar to sheet metal bending and forming, but it uses a different set of tools. Tube bending typically requires a press brake, while tube forming can be done with various tools, including hammers, dies, and jigs. At Tirapid we use CNC tube bending, a more precise method of creating tubular shapes.
· CNC Turret Punching
A new method of custom sheet metal fabrication is CNC turret punching. This process uses a computer-controlled machine to create shapes in sheet metal. The machine has a turret with several tools that can punch holes, create slots, and stamp out shapes. CNC turret punching is a versatile and accurate way to create complex shapes in sheet metal.
Tirapid is one of the most reliable industrial sheet metal fabricators. All the processes will be done in-house to achieve better quality control and delivery times. The above types of sheet metal fabrication are just a few of our many services.
The benefits of custom sheet metal fabrication vary for businesses in various industries. These include:
- Reduced production costs
- Increased efficiency
- Improved product quality
- Greater design flexibility
- Increased safety
- Enhanced durability
- Reduce time to market for new products
HVAC sheet metal fabrication creates custom parts and components for heating, ventilation, and air conditioning systems. Typical HVAC sheet metal fabrication applications include ductwork, grilles, diffusers, and louvres. Sheet metal fabrication companies like Tirapid have the experience and expertise to design and fabricate custom HVAC components that meet the specific needs of your project. It aids in the proper functioning of these systems, as well as improves the overall aesthetics of your space.
No, sheet metal fabrication is not the same as welding. Welding is joining two pieces of metal together using heat and pressure. Sheet metal fabrication, on the other hand, is the process of creating custom parts and components from sheets of metal. This can be done through various methods, including stamping, cutting, bending, and forming.